TabletSafe 360 - AI-Powered Tablet Inspection for Pharma

Catch what manual checks can’t

Manual tablet inspection doesn’t scale, and it doesn’t catch everything. TabletSafe 360 automates full visual inspection of capsules, oblong tablets, soft-gels, and gel-tabs in real time, so quality issues get caught at the line, not in the market.

No line modifications required.

Built for pharma operations that can’t afford misses

TabletSafe 360 checks every unit against eight critical defect types –
size, shape, color, coating, print, dents, chips, and tuck defects –
then confirms each non-conforming unit was actually ejected.
Because flagging isn’t enough.

What it detects

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Surface integrity – dents, chips, missing coating

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Structural conformity – splits, broken capsules, tuck defects

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Visual consistency – color, contrast, print presence

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Dimensional accuracy – size and shape conformity

Supports capsule sizes 00, 0, 1, 2, and 3. Compatible with oblongs, soft-gels, and gel-tabs.

How inspection works

Stable feed – the feeder mechanism delivers each unit consistently for accurate reads

Full visual scan – size, color, coating, print, and physical integrity checked in real time

Ejection confirmed – a dedicated second inspection stage verifies non-conforming units actually left the line

Deployment that doesn’t create new problems

Runs completely offline (no IT integration, no network dependency, no line modifications).
GMP-compliant, washable design. Compact footprint. Fast to deploy.

At a market-leading price point, payback comes fast.

Ready to see if it fits your line?

Talk with an OPTEL specialist about your product formats, defect types, and throughput requirements.

Book a call

Want the spec sheet first? Download the product overview.