Every defect type that matters, by format
Coverage is tuned per recipe for the format you run.
Flawless Defect Coverage. Half the System Cost.
CountSafe 360 delivers full-surface 360° inspection and verified reject at about half the cost of comparable automated systems. It brings that capability to more lines and more sites, without the capital cost that has kept automated inspection off many of them, and with no compromise on defect coverage or compliance.
Catch what manual inspection misses
Manual sampling does not scale, and it lets defects through. CountSafe 360 inspects every tablet and capsule for the defects that matter for solid dosage, then confirms each non-conforming unit actually left the line. Full coverage, closed-loop confirmation, in a compact footprint.
CountSafe 360 datasheet
Frequently asked questions
Supported formats include hard tablets, hard and soft capsules, opaque softgels, oblong tablets and gel-tabs. Suitability for your specific products can be confirmed with our team.
Non-conforming units are ejected automatically. An independent downstream confirmation camera then verifies that each ejection took place before units reach bulk collection. If a unit bypasses ejection, the system is designed to trigger a machine stop and alarm.
CountSafe 360 is built to support cGMP and FDA 21 CFR Part 11 electronic records eligibility, and it follows GAMP5 principles for data integrity. It also addresses EU CRA requirements. Reporting for OEE, audit trail and alarms is available over OPC-UA. Final compliance depends on your own validated processes and site procedures.
CONTACT
Talk to an expert
→
Talk to our CountSafe 360 experts
Talk with an OPTEL specialist about your product formats, defect types and throughput requirements. We will map CountSafe 360 to your line.