Every defect type that matters, by format
Coverage is tuned per recipe for the format you run.
Share your products and we will confirm coverage on your own formats
CountSafe 360°
360° visual inspection for solid dosage, with verified reject.
Catch what manual inspection misses
Manual inspection depends on the person at the station. Attention drops over a long shift, each operator applies the reject criteria a little differently, and every shift change resets the standard. A tired or rushed inspector can pass a chipped tablet or a dented capsule that a fresh inspector would catch. The result is quality that varies from one shift to the next, with little record of what was actually checked.
CountSafe 360 applies the same recipe to every unit on every shift, and a second camera confirms each ejection.
Full-circumference imaging
Ejection confirmation
Offline, standalone system
Recipe-driven changeovers
cGMP washable design
21 CFR Part 11 electronic records eligibility
Share CountSafe 360 with your team
CountSafe 360 flyer
A one-page overview to pass along to QA and engineering colleagues.
Download flyer
CountSafe 360 datasheet
Full specifications, defect coverage, utilities and compliance details.
Download datasheet
Full-surface inspection, within reach of more lines
Automated 360° inspection has mostly stayed on flagship lines because of its capital cost.
CountSafe 360 delivers full-surface inspection and ejection confirmation at about half the cost of comparable systems. That opens it up to mid-size lines, CDMO suites and secondary sites.
Key Benefits
Full 360° inspection of
every tablet, capsule and softgel
Verified reject with an
independent confirmation camera
Fully offline and standalone
no line modification required
Recipe-driven changeovers
built offline with no line downtime
cGMP and 21 CFR Part 11
GAMP5 aligned, washable design
Competitive price point
or fast payback
What would 360° inspection save on your line?
Enter your own inspection staffing, shifts and volumes. The calculator returns an estimated payback period for your operation.
Frequently asked questions
Hard tablets (round, oblong, oval), hard and soft capsules from size 00EL to 4, opaque softgels and gel-tabs. Product length from 4 to 30 mm.
Non-conforming units are ejected automatically. An independent downstream camera then checks the flow before bulk collection. If a faulty unit bypasses ejection, the machine stops and raises an alarm.
CountSafe 360 offers 21 CFR Part 11 electronic records eligibility, with LDAP authentication, audit trail and alarm reporting over OPC-UA. It follows GAMP 5 principles. Final compliance depends on your validated process.
Start with the ROI calculator above, using your own staffing and volume figures. To confirm the numbers on your products, request a feasibility test.
CONTACT
Talk to an expert
Talk to our CountSafe 360 experts
Talk with an OPTEL specialist about your product formats, defect types and throughput requirements. We will map CountSafe 360 to your line.