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Vision Systems
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VISION SYSTEMS FOR THE PHARMACEUTICAL INDUSTRY

OPTEL’s Vision Systems deliver unparalleled accuracy and reliability in pharmaceutical manufacturing. Designed to ensure compliance, enhance product quality, and optimize line efficiency, our AI-powered solutions provide 100% inspection capabilities for labels, packaging, and products. With over 35 years of expertise, OPTEL is your trusted partner in achieving operational excellence.

WHAT IS A VISION SYSTEM?

Vision systems, also known as machine vision systems, are automated inspection solutions utilizing imaging technologies like cameras and scanners. In pharmaceutical manufacturing, these systems perform real-time inspections to detect defects, verify labeling, and ensure packaging integrity, thereby maintaining compliance with stringent industry regulations.

WHY PHARMACEUTICAL COMPANIES NEED VISION SYSTEMS

1

COMPLIANCE WITH REGULATORY REQUIREMENTS

Meet global standards such as FDA 21 CFR Part 11, EU FMD, and DSCSA with validated vision inspection systems.

  • Scalable configurations to fit various production needs
  • Comprehensive reporting and documentation
2

100% INSPECTION FOR PATIENT SAFETY

Detect and eliminate defects in packaging, labeling, and product integrity to ensure patient safety and reduce liability.

  • Over 60 customizable inspection features
  • AI-powered defect detection and classification
3

REDUCE HUMAN ERRORS IN HIGH-SPEED PRODUCTION LINES

Automate inspections to minimize manual errors and maintain consistent quality on high-speed lines.

  • 360-degree inspection coverage
  • Low false-reject rates for high accuracy
4

IMPROVE PRODUCT QUALITY AND TRACEABILITY

Enhance product quality and traceability through seamless integration with MES and ERP systems, facilitating real-time data capture and audit readiness.

  • Scalable configurations to fit various production needs
  • Integration with existing ERP and MES systems

WHAT CAN BE INSPECTED?

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PRODUCT INSPECTION

Assess unit dimensions, shape, color, and direct product markings (e.g., embossed codes) to ensure product integrity.

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KIT INSPECTION

Verify the presence, shape, and dimensions of components within pharmaceutical kits to guarantee completeness.

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PACKAGING INSPECTION

Inspect packaging integrity, seals, inserts, topserts, sideserts, caps, and tamper-evident features to maintain packaging standards.

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LABELING AND PRINTING INSPECTION

Examine label presence, orientation, print positioning, artwork, variable data, barcodes, and grading.
Perform OCV/OCR on lot numbers, expiry dates, DIN/NDC, label IDs, and serial numbers.
Conduct online grading of linear barcodes and 2D codes (DataMatrix) per ISO/IEC standards.

VIAL INSPECTION IN ACTION

OPTEL’s Vision Systems provide comprehensive vial inspection capabilities, including cap, crimp, rubber stopper, label, and fill-level verification. Our systems ensure that each vial meets the highest quality standards, safeguarding patient safety and maintaining regulatory compliance.

KEY BENEFITS OF OUR VISION SYSTEMS

  • Ensure regulatory compliance with global standards
  • Achieve 100% inspection accuracy
  • Reduce operational downtime
  • Enhance product quality and patient safety
  • Facilitate seamless integration with existing systems
  • Access comprehensive reporting and analytics

WHY CHOOSE OPTEL?

  • 01C1_Advantages_Icon_35_Years_Expertise_BT_52x52

    35+ YEARS OF VISION EXPERTISE

    Founded in 1989, OPTEL has decades of experience in developing advanced vision systems for the pharmaceutical industry.

  • Systems Installed

    TRUSTED BY TOP PHARMA BRANDS 

    With over 6,000 systems deployed globally, OPTEL is a recognized leader in pharmaceutical vision inspection solutions.

  • GLOBAL REACH WITH FOUR FACILITIES ON FOUR CONTINENTS 

    SCALABLE  FACILITIES

    Our solutions are designed to accommodate facilities of all sizes, from small-scale operations to large manufacturing plants.

  • Support

    BACKED BY 24/7 SUPPORT

    OPTEL offers round-the-clock technical support  to ensure seamless implementation and operation.

  • Compliance_V2_BT_72x72-01

    BUILT FOR COMPLIANCE 

    Our systems are designed to maintain uptime, ensure traceability, and deliver audit-ready documentation.

Frequently Asked Questions

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