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Vision Systems

VISION SYSTEMS FOR THE PHARMACEUTICAL INDUSTRY

OPTEL’s Vision Systems deliver unparalleled accuracy and reliability in pharmaceutical manufacturing. Designed to ensure compliance, enhance product quality, and optimize line efficiency, our AI-powered solutions provide 100% inspection capabilities for labels, packaging, and products. With over 35 years of expertise, OPTEL is your trusted partner in achieving operational excellence.

WHAT IS A VISION SYSTEM?

Vision systems, also known as machine vision systems, are automated inspection solutions utilizing imaging technologies like cameras and scanners. In pharmaceutical manufacturing, these systems perform real-time inspections to detect defects, verify labeling, and ensure packaging integrity, thereby maintaining compliance with stringent industry regulations.

WHY PHARMACEUTICAL COMPANIES NEED VISION SYSTEMS

COMPLIANCE WITH REGULATORY REQUIREMENTS

Meet global standards such as FDA 21 CFR Part 11, EU FMD, and DSCSA with validated vision inspection systems.

Scalable configurations to fit various production needs
Comprehensive reporting and documentation

100% INSPECTION FOR PATIENT SAFETY

Detect and eliminate defects in packaging, labeling, and product integrity to ensure patient safety and reduce liability.

Over 60 customizable inspection features
AI-powered defect detection and classification

REDUCE HUMAN ERRORS IN HIGH-SPEED PRODUCTION LINES

Automate inspections to minimize manual errors and maintain consistent quality on high-speed lines.

360-degree inspection coverage
Low false-reject rates for high accuracy

IMPROVE PRODUCT QUALITY AND TRACEABILITY

Enhance product quality and traceability through seamless integration with MES and ERP systems, facilitating real-time data capture and audit readiness.

Scalable configurations to fit various production needs
Integration with existing ERP and MES systems

WHAT CAN BE INSPECTED?

PRODUCT INSPECTION

Assess unit dimensions, shape, color, and direct product markings (e.g., embossed codes) to ensure product integrity.

KIT INSPECTION

Verify the presence, shape, and dimensions of components within pharmaceutical kits to guarantee completeness.

PACKAGING INSPECTION

Inspect packaging integrity, seals, inserts, topserts, sideserts, caps, and tamper-evident features to maintain packaging standards.

LABELING AND PRINTING INSPECTION

Examine label presence, orientation, print positioning, artwork, variable data, barcodes, and grading.
Perform OCV/OCR on lot numbers, expiry dates, DIN/NDC, label IDs, and serial numbers.
Conduct online grading of linear barcodes and 2D codes (DataMatrix) per ISO/IEC standards.

VIAL INSPECTION IN ACTION

OPTEL’s Vision Systems provide comprehensive vial inspection capabilities, including cap, crimp, rubber stopper, label, and fill-level verification. Our systems ensure that each vial meets the highest quality standards, safeguarding patient safety and maintaining regulatory compliance.

KEY BENEFITS OF OUR VISION SYSTEMS

Ensure regulatory compliance with global standards
Achieve 100% inspection accuracy
Reduce operational downtime
Enhance product quality and patient safety
Facilitate seamless integration with existing systems
Access comprehensive reporting and analytics

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Vision Systems Catalogue

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WHY CHOOSE OPTEL?

35+ YEARS OF VISION EXPERTISE

Founded in 1989, OPTEL has decades of experience in developing advanced vision systems for the pharmaceutical industry.
TRUSTED BY TOP PHARMA BRANDS

With over 6,000 systems deployed globally, OPTEL is a recognized leader in pharmaceutical vision inspection solutions.
SCALABLE FACILITIES

Our solutions are designed to accommodate facilities of all sizes, from small-scale operations to large manufacturing plants.
BACKED BY 24/7 SUPPORT

OPTEL offers round-the-clock technical support to ensure seamless implementation and operation.
BUILT FOR COMPLIANCE

Our systems are designed to maintain uptime, ensure traceability, and deliver audit-ready documentation.

FAQ

Frequently Asked Questions

CAN YOUR SYSTEM DETECT INVISIBLE MICRO-DEFECTS? ▼

Yes, our AI-powered vision systems are capable of detecting micro-defects that are not visible to the human eye, ensuring the highest level of product quality.

HOW LONG DOES INSTALLATION TAKE? ▼

Installation times vary depending on the specific system and facility requirements. However, our systems are designed for quick integration with minimal disruption to existing operations.

IS THE SYSTEM COMPLIANT WITH FDA 21 CFR PART 11? ▼

Absolutely. OPTEL’s vision systems are fully compliant with FDA 21 CFR Part 11, ensuring adherence to electronic records and signature regulations.

CAN IT INTEGRATE WITH OUR ERP OR MES? ▼

Yes, our systems are designed for seamless integration with various ERP and MES platforms, facilitating efficient data exchange and process automation.

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