100% inspection of labels and packaging Machine vision systems for the pharmaceutical industry

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WHAT ARE MACHINE VISION SYSTEMS?

Machine vision systems are automated inspection systems that combine artificial intelligence (AI) with imaging technologies such as cameras or scanners to perform 100% inspection of labels and packaging.

Pharmaceutical manufacturers, contract manufacturer organizations (CMOs) and contract packaging organizations (CPOs) use these solutions to improve line productivity and quality control.

With more than 30 years’ experience developing and deploying automated vision systems, along with significant and continuous annual investments in R&D, OPTEL delivers solutions that provide greater functionality, more precision and increased speed to help you become more efficient, day after day.

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Our Machine Vision Solutions

As an innovative leader, OPTEL is always at the forefront of the latest technological developments in optics, software engineering and image processing. This ongoing evolution allows us to keep offering our customers new and increasingly interesting possibilities that meet their changing needs.

OPTEL’s proven solutions perform a wide range of automated tasks, from printing, labeling and packaging inspection to physical specifications, color and presence inspection, and product integrity.

OPTEL also offers expert support and training options to its clients.

Vision_System_Solution

OPTEL’S InspectSafe

OPTEL’s InspectSafeTM is a scalable vision system that combines the power of proven expertise and innovative technologies. Available in three configuration levels and displays, it can easily be tailored to the requirements and space constraints of any packaging line.

This reliable automated vision system can inspect the physical characteristics and presence of components contained in kits and trays, as well as labels, vials, blisters, cartons, cases and more. Entirely serialization-ready, InspectSafeTM assesses fixed and variable data on labels, webs, direct-marked products, flip-off caps and other types of packaging.

InspectSafeTM increases overall line performance and quality assurance to help manufacturers avoid recalls linked to mislabeling and rejects related to product integrity. It also reduces downtime, false rejects and rework.

Whether you are looking to automate quality checks on your packaging line or to comply with regulations, InspectSafeTM can be adapted to your reality and gives you the flexibility you need to succeed in the new manufacturing era of Industry 4.0.

 

InspectSafe offers more than 60 functionalities across four inspection categories:

steps for serialization

Product inspection

Unit dimensions, shape, color, direct product marking (embossed codes)

steps for serialization

Packaging inspection

Packaging integrity, seal inspection, inserts, topserts and sideserts, cap and tamper-evident seals

Kit inspection

Component presence, shape and dimensions

Labeling and printing inspection

Label presence, orientation, print positioning and quality, artwork and variable data, barcodes and grading, verification of characters (OCV/OCR on lot, expiry date, DIN/NDC, label ID and serial number), and online grading of linear barcodes and 2D codes (Data Matrix) according to ISO/IEC standards

Products Inspected

  • Capsules in bottle fillers
  • Tablets in bottle fillers
  • Tablets in blisters
  • Capsules in slat fillers
  • Vials
  • Ampules

 

Packaging Components Inspected

  • Bottles – Shrink wrap, cap position, top leaflet presence
  • Vials – Cap and crimp position, presence, integrity, color and tilt
  • Vials – Flip-off cap and seal color, position, integrity and presence
  • Vial Cases – Count, color, leaflet presence and size
  • Pouch Cases – Count and position
  • Labeling and Printing – Embossed marketing data (OCV)
  • Cartons – Data Matrix and variable data
  • Kit Inspection – Kit component count

FEATURED PRINTING AND LABELING-INSPECTION PRODUCTS

vision inspection solution

INSPECTPSAFE™

InspectSafe™ is an innovative and flexible automated vision system, offering a complete label, package and component verification system solution for your medicines and medical devices.

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printing and inspection solution for web printing and web label printing

HD PRINTSAFE™

HD PrintSafe™ is an all-in-one, drop-on-demand printing and inspection solution for web printing and web label printing.

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web inspection solution

CIS PRINTSAFE™

CIS PrintSafe™ is a 100% web inspection solution using a CIS inspection technology and an innovative and flexible automated vision system.

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LEARN MORE ABOUT VISION SYSTEMS

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PACKAGING AND PRODUCT INSPECTION FEATURED PRODUCTS

PHARMAPROOF™

Automated inspection solution for package and component verification.

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Automated inspection solution for tablet counters

COUNTSAFE™ TABLET COUNTER

Automated inspection solution for tablet counters

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Automated inspection and ejection solution for electronic counters

COUNTSAFE™ ELECTRONIC COUNTER

Automated inspection and ejection solution for electronic counters

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Automated inspection solution for slat counters

COUNTSAFE™ SLAT COUNTER

Automated inspection solution for slat counters

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Inspection solution for blisters

BLISTERSAFE™

Inspection solution for blisters

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Inspection solution for vials

VIALSAFE™

Inspection solution for vials

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