OEE Platform: Integration and Visualization of Digital Data Production Efficiency Tool

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WHAT IS PRODUCTION EFFICIENCY TOOL?

The Production efficiency Tool (PET) is an OEE cloud platform that allows you to collect, store and visualize data across your company for smarter, faster business decisions.

CONSOLIDATE

Integrate content from multiple data sources using a single, cloud-based system.

 

LARGE CAPACITY

Handle millions of tags and unlimited users, providing immeasurable capability.

 

ACCESS ANYWHERE

Powerful analysis and reporting tools deliver visualization to web or mobile devices anytime, anywhere.

 

COLLABORATE

Share operational insights and best practices across the company.

 

STAY CURRENT

The software as a service is continuously kept up to date and allows for updates to be managed seamlessly in the cloud.

 

STAY SECURE

The Production Efficiency Tool is a safe, secure and reliable solution powered by Microsoft Azure’s proven cloud technology.

PET_OEE_App

The production efficiency tool benefits all business types & industries to improve the overall effectiveness of your production lines and optimize equipment uptime, line throughput and product quality to maximize your return on investment.

PRODUCTION EFFICIENCY TOOL FEATURES

  • Leverage existing smart sensors, such as IoT devices and automation systems, and make the data accessible.
  • Remotely monitor geographically dispersed assets
  • Gain immediate access to personalized performance data 
  • Visualize process status over time so you know what to do next
  • Securely and cost-effectively access industrial data outside the control network
  • User-friendly information management tool with rapid time to value
  • Provides a single view of operational performance from multiple systems or devices
  • Android and iOS compatible, powered by the Aveva platform
  • Retrieve data automatically at a set frequency in either the band owner’s system or OPTEL’s, or via CSV extraction (Excel file).

 

OEE_Architechture

WHAT ARE THE BENEFITS FOR THE END USER?

The PET enables you to better understand your business: past and real-time operational data, trends and likely scenarios, become an active participant in real-time work streams that enhance collaboration between teams and expose opportunities to reduce operational costs, increase asset performance and drive production results. The platform gives you additional tools to improve efficiency so it can range from a few percentage of increase in either:

  • Quality
  • Number of reject
  • Availability
  • Number and length of downtime periods and performance
  • Number of unit produced 

KEY DIFFERENTIATORS

  • Low-cost software as a service (SaaS) solution 
  • Painless integration: No additional IT required
  • Scalable solution
  • Highly configurable menus that can be adapted to specific user needs
  • Easily understandable power analysis and intelligent reporting tools for authorized users
  • Agnostic solution that easily connects to your systems
  • Standardize and share best performance management practices in the cloud

POTENTIAL APPLICATIONS

Here are a few real-life examples of how the platform has solved issues and improved OEE:

  • Optimize production across MES solution: unify data and real-time manufacturing information across the plant to enable process optimization and drive operational efficiency. 
  • Maximize existing equipment and leverage cloud and IoT technologies to deliver an always-up-to-date view of critical systems.
  • Build a repeatable, global model that enables remote monitoring and optimization of procurement in the field globally; enable remote diagnostics of procurement problems; and implement a transparent solution to report on contractual obligations regarding procurement efficiency.
  • Gain access to critical information that is locked away in the control room; remotely provide visibility over plant performance – particularly during the nightshift when the plant is unstaffed – to determine if on-site intervention is required.
  • Implement a mobile process management system to ensure the safety of the product produced every day; enable field operators to access critical data via mobile devices for immediate decision-making on-site.

WHO IS THE PRODUCTION EFFICIENCY TOOL FOR?

Production_Teams

Production teams

Production teams who need to monitor work-order execution and target key performance indicators on product output, performance and quality

Field_Engineers

Field engineers

Field engineers who need remote monitoring of field assets without heavy infrastructure
Maintenance engineers who need to track asset maintenance, parts inventory and work-order status

Business_Analysts

Business analysts

Business analysts who want to identify production patterns or outliers and discover areas of improvement or cost reduction

Teams_Management

Management teams

Management teams who want summary data from key performance indicators on overall plant-wide or multi-regional production and performance targets

Supervisors_Line

Line supervisors

Line supervisors who need to measure and analyze asset performance and downtime and to target product specifications

Maintenance_Engineers

Maintenance engineers

Maintenance engineers who need to track asset maintenance, parts inventory and work-order status

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