TIRED OF JUGGLING MULTIPLE MACHINES JUST TO STAY COMPLIANT?

In pharmaceutical packaging, every second counts. Whether you’re racing to meet production targets or navigating the complexities of FMD and DSCSA compliance, one thing is clear: line efficiency isn’t just a goal — it’s a necessity.

Yet many manufacturers are still stuck managing multiple systems for Track & Trace (Print & Inspect), Checkweighing, and Tamper-Evident labeling. The result? Delays, manual errors, and rising operational costs.

The solution? A fully integrated carton station system built for compliance, speed, and simplicity.

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WHY PHARMA LINE EFFICIENCY IS MORE IMPORTANT THAN EVER

Regulatory requirements aren’t going away. And with packaging lines under constant pressure to deliver, delays and inefficiencies can quickly snowball into lost batches, late deliveries, and even compliance risks.

Unplanned downtime on pharmaceutical packaging lines can lead to significant financial losses. According to industry research, factors such as lost production time, labor inefficiencies, and rework all contribute to the true cost of downtime. Implementing integrated systems that reduce complexity can help mitigate these risks and improve overall equipment effectiveness (OEE). ​(source)

An integrated system that cuts complexity can help you:

  • Boost throughput
  • Minimize changeover time
  • Simplify validation and QA processes
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WHAT IS TRACK & TRACE—AND WHY DOES IT MATTER?

Track & Trace systems assign unique identifiers to every unit, case, and pallet — enabling full product visibility throughout the supply chain.

This is essential for:

  • Preventing counterfeit drugs
  • Meeting regulations like EU FMD and U.S. DSCSA
  • Enabling quick and accurate recalls

Curious how serialization works? Learn more about  product serialization.

HOW OUR CARTON STATION HELP YOU GAIN LINE EFFICIENCY

OPTEL’s itemUnit Carton Station integrates Checkweighing (CW) and Tamper-Evident (TE) modules into a single, unified solution  for pharmaceutical packaging.

Key features include:​

  • Complete Track-and-Trace Stack: Ensures end-to-end serialization and compliance with global regulations.
  • Flexible Architecture: Allows customization with preferred components such as printers and cameras.
  • Front-Facing Design: Simplifies operations and facilitates faster troubleshooting.
  • Quick Changeovers: Enables seamless transitions between different box sizes and label formats.​
Built for Compliance. Engineered for Reliability.
This integrated approach not only enhances operational efficiency but also reduces the complexity associated with managing multiple vendors and systems.​
A pharmaceutical packaging line with a worker closely monitoring the sealing of medical boxes under strict hygiene protocols.

IT’S TIME TO UNIFY YOUR LINE.

If you’re managing separate machines for serialization, weighing, and Tamper Evident, you’re already feeling the strain. An all-in-one carton station system can:

  • Reduce downtime
  • Shorten validation cycles
  • Increase OEE
  • Lower your total cost of ownership

And most importantly, it frees up your team to focus on what matters most: delivering high-quality, compliant medicines on time.

SIMPLICITY THAT SCALES

Choosing the right packaging line system is no longer just about compliance—it’s about building smarter, faster operations that scale with your business.

If you’re looking to streamline validations, reduce vendor management, and empower your team with a solution they can actually operate with ease—this is the next step.

LESS DOWNTIME. MORE CONTROL. FULL COMPLIANCE.

THAT’S LINE EFFICIENCY, REDEFINED.

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